Automotive sensor / Radar sensor housing - front radar bracket

Radar bottom shell

Model: CD99-C010-1000

Applications

carindustry
Radar bottom shell

Description

CD99-C010-1000 is an industrial rectangular PCB connector plastic housing made of glass fiber reinforced flame retardant black plastic. It features a precise multi-pin positioning structure, strict dimensional control, excellent electrical insulation and voltage resistance, and is suitable for signal transmission in automation equipment and industrial control boards. It has strong assembly compatibility, standardized surface processing, and meets the requirements of batch precision injection molding production.

Features

  • High-strength fiberglass plastic, flame-retardant and heat-resistant, with a structure that is resistant to deformation
  • Full-size hierarchical control, with key pin dimensions being monitored with high CPK, ensuring high consistency
  • Excellent electrical insulation and voltage resistance, suitable for long-term stable signal transmission in industrial control
  • Standardized injection molding appearance standards, with strict limits on flash, gate, and ejector marks, resulting in a high yield rate of finished products
  • Precision multi-pin positioning hole design ensures minimal coaxiality and flatness tolerances for pins, achieving precise assembly alignment
  • Unify the national standard tolerance system, standardize drawings, and facilitate mold opening, inspection, and mass production

Specifications

rated current2A AC/DC
rated voltage100V AC/DC
sealing gradeIP6K7, IP6K8 (30 minutes in 10 meters of water depth), IP6K9K
Withstand VoltageAC 1000V / 1 minute
contact resistanceInitial: ≤10mΩ; After testing: ≤30mΩ
Operating Temperature-40℃ ~ +125℃
insulation resistance≥1000MΩ
Environmental ComplianceGB/T 30512-2014
insertion and extraction force≤75N

Whitepapers

Related Cases

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.

国内知名新能源车企

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.

某智能汽车企业